This project shows how PET plastic sleeves can be replaced by environmentally friendly packaging trays. Several tons of plastic are saved in the process. The trays made of reinpapier® are produced by paper injection molding and are 100% food-safe, as are the colors used. After the chocolate has been distorted, the packaging halves can be disposed of in the waste paper garbage can without any problems.

In this packaging project for CEWE, the previously used plastic tray was replaced by an extremely environmentally friendly insert made of starch and paper. The result is a sustainable calendar packaging that consists of a printable cardboard slipcase on the outside and a pure paper tray filled with confectionery on the inside. The individual packaging materials are produced in a CO₂-neutral process using paper injection molding.

Cushions made from ripplex are glued or laminated together over their entire surface or cut into cushions from various individual cardboard cuts. The stability that a cushion achieves through glued blocks is impressive. For example, you can safely and easily pack heavy engines for turbines, axles or other heavy items. In this packaging example, two ripplex cushions are enough to securely pack the turbine. The major advantage of this type of packaging is its flexibility. Many products of different shapes can be optimally protected using ripplex.

FORMPAPIER® – Moulded Paper Pulp Parts of Highest Quality

3D paper compression moulding – shorten shipping time, increase flexibility!

Our 3D paper compression moulded FORMPAPIER® packagings are innovative and high quality solutions made out of a sustainable material: cellulose fibers. These are obtained from wood, recycled paper or other renewable materials and processed into a mouldable material suitable for the packaging production.

FORMPAPIER® consists of 100% recycled paper and can be produced in almost any three-dimensional shape for a wide variety of products. Whether as cushion packaging, carriers for product sets, trays, etc., the material including the moulded pulp part has a shock-absorbing effect on the products.

Packaging made of recycled paper is much more cost-efficient and, above all, more sustainable than packaging made of styrofoam or plastic. FORMPAPIER® solutions are suitable for the technical industry on the one hand and for the food industry on the other, as the material structure of FORMPAPIER® can be subjected to very high mechanical strain.

This modern and environmentally friendly packaging material impresses with very good cushioning properties, neutral electrostatic behavior and inexpensive production. The biodegradable material, most often trays used for equipment packaging, is very lightweight and can be customized to fit the shape of the packaged goods. As a waste product, the pulp or the already recycled raw material of a tray are 100% recyclable again.

The great thing about FORMPAPIER® is that it is cost-efficient, environmentally friendly and suitable for many products of light industry. This means that the packaging of numerous consumer goods and batches from food to non-food are optimally covered. For example, glass products, media products, furniture, cosmetics, dry goods, hardware, equipment and many more. A major advantage is that the 3D moulded pulp can be adapted to almost any product shapes and surfaces during production, making the packaged goods absolutely shock- and slip-proof.

With our sustainable FORMPAPIER® solutions, products are optimally fixed and due to the strong vibration dampening of the 3D moulded pulp, the lightweight packaging is crucial for high transport protection. FORMPAPIER® consists of 100% recycled paper and is a particularly flexible material. This means that precise moulding is possible, suitable for almost all packaging requirements.

We often use our 3D moulded transport carriers for protective packaging of high-value equipment in the consumer electronics or furniture industry. They are versatile and can be individually adapted to the respective product shapes and are available quickly and cost-efficiently. Another positive effect is that no plastic is used. The packaging is therefore extremely environmentally friendly.